TOPIL Connect-Sync™ Horizontal Insertion & Withdrawal Force Tester – Precision Connector Life-Cycle Testing System

Key Features

• Horizontal Precision Alignment: The horizontal design eliminates the weight of the fixture from the force equation, ensuring 100% accurate data for micro-connectors.

• High-Speed Life-Cycle Testing: Capable of thousands of automated insertion/withdrawal cycles to evaluate long-term contact wear and mechanical fatigue.

• Smart Touchscreen & PLC Control: Features a 7-inch color interface to display real-time Force vs. Displacement graphs and peak values.

• Automated “Zeroing” Function: Smart software automatically calibrates the starting point to prevent sensor damage and ensure testing consistency.

• Multi-Unit Measurement: Instantly toggle between N, kN, kgf, lbf, and gf for global reporting.

• Multi-Point Testing: Advanced software allows for the recording of the “First Insertion Force,” “Stable Extraction Force,” and “Peak Value” within a single cycle.

Technical Deep-Dive

1. Superior Centering Mechanism

The most critical factor in connector testing is alignment. Our 22-year engineering legacy has resulted in a unique X-Y-Z adjustable fixture platform. This allows the operator to align the plug and socket with micrometer precision, preventing accidental pin damage and ensuring the force measured is purely the friction of the connection.

2. Comprehensive Data Analysis

The Connect-Sync™ doesn’t just show a number; it tells a story.

• Curve Analysis: The built-in software plots the force curve in real-time, allowing you to identify “catch points” or mechanical friction issues inside the connector housing.

• Data Export: Save up to 100 groups of test data internally or export via USB for professional Excel-based QC reports.

3. Industrial-Grade Durability

Equipped with a high-torque motor and a precision lead screw drive, the machine is built for 24/7 continuous operation. The reinforced horizontal track ensures zero lateral vibration even during high-speed extraction tests

Key Features

• Horizontal Precision Alignment: The horizontal design eliminates the weight of the fixture from the force equation, ensuring 100% accurate data for micro-connectors.

• High-Speed Life-Cycle Testing: Capable of thousands of automated insertion/withdrawal cycles to evaluate long-term contact wear and mechanical fatigue.

• Smart Touchscreen & PLC Control: Features a 7-inch color interface to display real-time Force vs. Displacement graphs and peak values.

• Automated “Zeroing” Function: Smart software automatically calibrates the starting point to prevent sensor damage and ensure testing consistency.

• Multi-Unit Measurement: Instantly toggle between N, kN, kgf, lbf, and gf for global reporting.

• Multi-Point Testing: Advanced software allows for the recording of the “First Insertion Force,” “Stable Extraction Force,” and “Peak Value” within a single cycle.

Technical Deep-Dive

1. Superior Centering Mechanism

The most critical factor in connector testing is alignment. Our 22-year engineering legacy has resulted in a unique X-Y-Z adjustable fixture platform. This allows the operator to align the plug and socket with micrometer precision, preventing accidental pin damage and ensuring the force measured is purely the friction of the connection.

2. Comprehensive Data Analysis

The Connect-Sync™ doesn’t just show a number; it tells a story.

• Curve Analysis: The built-in software plots the force curve in real-time, allowing you to identify “catch points” or mechanical friction issues inside the connector housing.

• Data Export: Save up to 100 groups of test data internally or export via USB for professional Excel-based QC reports.

3. Industrial-Grade Durability

Equipped with a high-torque motor and a precision lead screw drive, the machine is built for 24/7 continuous operation. The reinforced horizontal track ensures zero lateral vibration even during high-speed extraction tests.

Technical Specifications

Industry Applications

• Consumer Electronics: Testing USB-C ports, HDMI connectors, and smartphone charging jacks.

• Automotive: Evaluating the reliability of wire harness connectors and sensor plugs.

• Medical Devices: Life-cycle testing for critical medical equipment power and data ports.

• Aerospace: High-reliability testing for vibration-resistant interlocking connectors.

Why Choose TOPIL?

• 22 Years of Proven Precision: A trusted manufacturer for leading global electronics brands since 2004.

• Customized Fixtures: We offer bespoke jig designs to fit any non-standard connector or PCB assembly.

• Global Logistics: Shipped in a reinforced, fumigated plywood crate with full CE documentation and a NIST-traceable Calibration Certificate.