TOPIL Flex-Guard™ Wire Bending & Swing Tester – Precision Cable Durability Testing System with 6-Station Independent Monitoring

Key Features

• Multi-Station Efficiency: Equipped with 6 independent testing stations, allowing you to test multiple samples simultaneously to maximize lab throughput.

• Precision Angle Control: Easily adjustable bending angles from 10° to 180° (total swing), ensuring compliance with global UL and IEC standards.

• Automated Disconnection Alarm: Every station features an independent circuit monitor. The machine automatically records the exact cycle count and stops the station when a wire break is detected.

• Stepless Speed Adjustment: Powered by a high-torque motor with digital speed control, adjustable from 10 to 60 cycles per minute.

• Universal Fixture Design: High-grip clamps accommodate a wide range of wire diameters and shapes, from flat ribbon cables to thick power cords.

• Standardized Load Weights: Includes a set of calibrated stainless steel weights ($50\text{g},100\text{g},200\text{g},300\text{g},500\text{g}$) to apply consistent tension during testing.

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Technical Deep-Dive

1. Reliable Mechanical Drive

Reflecting TOPIL’s 22-year legacy, our swing testers utilize a heavy-duty eccentric wheel mechanism combined with a high-strength transmission belt. This ensures the “swing” is smooth and free from the mechanical jitters that can cause false data in lower-quality testers.

2. Intelligent Cycle Management

The digital PLC controller allows you to preset a target number of cycles.

• Auto-Stop: The machine stops automatically when the target is reached or when all samples have failed.

• Memory Function: In the event of a power outage, the machine saves the current count, allowing you to resume testing without losing data.

3. Safety-First Construction

The tester is housed in a reinforced steel frame with an anti-static coating. All electrical components are isolated from the testing area to prevent interference or safety hazards during high-cycle stress tests

Technical Specifications

Industry Applications

• Consumer Electronics: Testing the durability of smartphone charging cables and headphone wires.

• Home Appliances: Evaluating the power cord safety of vacuum cleaners, irons, and kitchen tools.

• Automotive: Fatigue testing for wire harnesses and sensor cables subject to vibration.

• Medical Devices: Ensuring the reliability of life-critical monitoring cables.

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Why Choose TOPIL?

• 22 Years of Proven Precision: A trusted manufacturer for global electronics brands since 2004.

• Ready for Export: Fully CE certified and shipped in international-standard plywood crates.

• Lifetime Support: Includes a Calibration Certificate, detailed video operation guides, and a 1-year comprehensive warranty.